Load, Size, Ring and Eject

This newly designed machine properly sizes return bend legs and assembles solder rings onto each leg. Ring placement and sizing are both accurate and consistent, requiring little operator interface. This machine has rotating stations that work in tandem to load, size, ring, and eject. Each function is performed during each cycle of the machine.

  • Production

    3/8” dia x 1” long: 120 pcs/min

    Footprint

    48” wide x 114” long x 84” tall
    122 cm x 290 cm x 213 cm

    Weight

    ~ 3,000 lbs (1,361 kg)

    Air Supply

    2 ft3/min at 85 psi
    (0.3 m3/min at 5.5 bar)

    Power Supply

    5 kW @ .80/.82 PF, 24 VDC Controls

    Foundation information supplied upon request

  • Diameter

    3/16" (4.75 mm) – 3/8" (9.53 mm) OD

    Material

    Copper or Aluminum

    Bend Type

    Return Bends

    Bend Size

    5/8" (16 mm) – 1 1/4" (31.75 mm)

  • Economic
    • One machine does both sizing and addition of rings
    • Higher productivity with more output per shift
    • Eliminates washing requirements prior to ringing aluminum bends
    Technical
    • Fast production – performs up to 120 parts per minute
    • Able to size and ring copper or aluminum bends
    • Less flux loss with vibratory system vs. rotary drum basket
    • State of the art fiber optic ring detection with auto eject of return bends with missing rings
    • Rings are pushed on squarely – higher retention of aluminum rings
    User Advantages
    • Bend center tooling changeover in under 30 minutes
    • Intelligent loading sensors will pause cycle if lacking material
    • Machine will count parts and display scrap rate on HMI
    • Consistent part orientation and uniform track unloading to ease downstream processes
    • Guarding provides a clear view of the machine in operation while protecting users
    • Guarding is interlocked during machine operation to ensure operator safety
    • Operator touch screen controls can be configured for different languages

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